制造业 · 技能案例
ManufacturingQualitySkill
该技能整合 MES 批次数据、检验记录与缺陷库,自动生成质量分析报告、异常追踪与整改任务列表,帮助制造团队缩短问题响应时间。
Skill 结构概览
- 指令层:定义批次追踪报告结构、缺陷归类标准与根因分析提示。
- 资源层:包含检验 SOP、设备维保记录、缺陷案例库与图纸链接。
- 工具层:Python 脚本聚合批次数据,生成异常分布与纠正措施建议。
推荐资源
- data/mes_batches.csv —— 每日生产批次与产线信息。
- data/inspection_records.csv —— 检验结果与缺陷类型。
- scripts/quality_tracker.py —— 生成质量报告的核心脚本。
示例 SKILL.md 片段
---
name: ManufacturingQualitySkill
description: >
Generate batch-level quality reviews by combining MES exports, inspection logs, and corrective action templates.
version: 1.1.0
visibility: organization
tags:
- manufacturing
- quality
- analytics
entrypoint:
command: analyze_quality
label: Produce batch quality digest
---
## When Claude should load this skill
- Use when diagnosing line-level defects, preparing weekly CAPA reviews, or briefing plant leadership on yield risk.
- Schedule nightly rollups with `cron: 0 2 * * *` when running inside Claude API automations.
## Core workflow
1. Load `instructions/quality-review.md` for investigation flow, KPI thresholds, and escalation criteria.
2. Execute `python scripts/quality_tracker.py` to emit `QUALITY_ALERTS` with top defects per batch.
3. Populate `templates/capa-plan.md` to assign owners, root-cause hypotheses, and containment steps.
## Linked resources
- `data/mes_batches.csv` — Production metadata including shift, line, and supervisor notes.
- `data/inspection_records.csv` — Visual inspection results with defect taxonomy and counts.
- `instructions/quality-review.md` — Troubleshooting questions, sampling guidance, and reporting cadence.
- `templates/capa-plan.md` — CAPA template for documenting corrective and preventive actions.
- `dashboards/quality-kpis.csv` — Optional KPI snapshot for trending scrap rate and first-pass yield.
quality_tracker.py 样例
import pandas as pd
batches = pd.read_csv("data/mes_batches.csv")
inspections = pd.read_csv("data/inspection_records.csv")
defects = inspections.groupby(["batch_id", "defect_type"]).size().reset_index(name="count")
merged = batches.merge(defects, on="batch_id", how="left").fillna({"count": 0})
top_defects = (
merged.sort_values("count", ascending=False)
.groupby("batch_id")
.head(3)
.to_dict("records")
)
print("QUALITY_ALERTS=", top_defects)
1
上线流程
面向品质、生产与工程团队。
步骤 1: 与 MES/ERP 团队确认数据字段并配置导出自动化。
步骤 2: 调整缺陷分类、产线标签与阈值,测试脚本输出准确性。
步骤 3: 联动品质与工程团队,建立 CAPA 跟进机制与周报节奏。
成功指标建议
-35%
缺陷定位时间
+20%
CAPA 按时完成率
-15%
返工返修成本